Ceramic PCBs
Your Reliable Ceramic PCB Manufacturer
- Materials: Ceramic, Ceramic-Reinforced, Ceramic Hybrid
- Types: PTFE Ceramic, Hydrocarbon Ceramic
- Specialty Substrates: Alumina, Aluminum Nitride, Silicon Carbide, Beryllium Oxide
- Advanced Features: Blind & Buried Vias, Micro Vias, HDIs
- Production: Small to Medium Volume Production
- Certifications: ISO 9001:2015, ISO 13485:2016 Certified & UL Listed
- Quality Assurance: 100% E-test, AOI & Visual Inspection
- Finishes: HAL, ENIG, ENEPIG, Immersion Tin/Silver, OSP
Introduction to Ceramic Materials
Ceramic materials are typically formed from powders, clays, or cement-like substances, combined with other elements and subjected to high temperatures to achieve hardness and brittleness. Known for their excellent thermal stability and ability to withstand high temperatures, ceramics are essential in various industries. Modern ceramics, such as aluminum and zirconia-based materials (oxides or non-oxides), extend their applications beyond traditional uses, finding roles in medicine (bio-ceramics), the metal industry, aerospace, and most importantly, the electronics industry.
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Why Choose LEAPPCB's Ceramic PCBs Service?
Ceramic PCBs are increasingly popular for their ability to withstand heat, high frequencies, low loss, and corrosion. These boards maintain their mechanical integrity even at high temperatures, making them ideal for high-frequency applications. Given the technical demands of ceramic PCB manufacturing, it’s crucial to choose a reliable supplier. LEAPPCB is your go-to partner for ceramic PCB services, offering several key advantages:
Proven Expertise with many Years of Experience
With over 15 yearss of experience in ceramic PCB manufacturing, we have extensive knowledge and expertise in producing high-quality ceramic core PCBs. Our familiarity with the process allows us to provide professional and efficient services tailored to your needs.
Highest Industry Standards
We manufacture ceramic PCBs to the highest industry standards, ensuring that they meet the stringent requirements for ultra-high thermal conductivity and high-frequency signal generation. Our state-of-the-art equipment and skilled team guarantee that your ceramic PCBs will perform reliably in demanding applications.
On-Time Delivery
As a professional ceramic PCB manufacturer, we are committed to delivering your PCBs on time, ensuring that your projects proceed without delay.
Competitive Pricing
We offer competitive pricing for ceramic PCB production without compromising quality. Our goal is to provide cost-effective solutions that deliver high performance, giving you the best value for your investment.
Flexible Order Quantities
We specialize in small to medium-sized ceramic PCB production and can accommodate your order volume needs with no minimum order quantity (MOQ) requirements. This flexibility allows us to provide convenient and responsive service to all our customers.
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Leap Electronic is your trusted partner and one-stop shop for PCB fabrication, component sourcing, PCB assembly, and electronic manufacturing. With over 16 years of expertise, we proudly serve over 1000 customers worldwide, delivering top-quality PCBs at competitive prices. Our ISO9001:2015 certification and UL listing ensure that all our products meet the highest industry standards. Every PCB is 100% E-tested and inspected using AOI and X-RAY, guaranteeing unparalleled reliability and performance.
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Everything You Need to Know About Ceramic PCBs
Ceramic PCBs are versatile and can be used in various types of circuits, including:
- High-Speed Circuits
- RF Circuits
- Heat Dissipation Circuits
- Power Supply Circuits
- Temperature Compensation Circuits
Yes, ceramic PCBs tend to be more expensive than traditional FR-4 boards due to the superior performance and advanced properties of the ceramic substrate.
The simplified manufacturing process for ceramic PCBs includes the following steps:
- Preparing the raw material
- Inner layer copper trace etching
- Laminating
- Drilling
- Outer layer copper trace etching
- Solder mask printing
- Surface treatment
- Silkscreen printing
- Open/short testing
- Final quality inspection
- Packaging
Yes, we have extensive experience in manufacturing multilayer ceramic PCBs. Contact our sales team for a free quote on your ceramic PCB fabrication needs.
- Substrate Material: Ceramic PCBs use a ceramic substrate, while FR-4 PCBs use a fiberglass-reinforced epoxy laminate.
- Applications: Ceramic PCBs are ideal for high-performance, high-frequency applications, whereas FR-4 boards are more commonly used in general electronics.
- Cost: Ceramic PCBs are more expensive due to the advanced properties of the substrate.
- Manufacturing Process: The production of ceramic PCBs is more complex and challenging than that of FR-4 PCBs.
When designing ceramic PCBs, consider the following:
- Carefully select the dielectric material based on the application.
- Ensure controlled impedance by calculating the impedance value based on material parameters, copper thickness, copper width/space, and dielectric thickness.
- Factor in the higher cost of ceramic materials compared to FR-4.
- Address potential issues early in the design process to ensure success in later stages.
Our standard lead time for ceramic PCB production is typically 1-3 weeks. However, the exact lead time may vary depending on the material type and specific technology used.
The cost of a ceramic PCB is determined by:
- The type of substrate material (a critical factor)
- Quantity per batch
- Process technology (e.g., blind/buried vias)
- Manufacturing difficulty (e.g., tight impedance or copper width tolerances)
- Any special requirements
- Material: Teflon PCBs use a polyimide material (a high-performance plastic), while ceramic PCBs are made from compounds like boron nitride, beryllium oxide, and silicon carbide.
- Applications: Teflon PCBs are typically used in microwave and RF applications, while ceramic PCBs are more versatile and widely used across various industries.
- Production Process: The manufacturing techniques differ due to the distinct characteristics of Teflon and ceramic materials.
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