FR4 PCBs
Top-Quality Printed Circuit Boards
1-40 Layers: Rigid, Flex, and Rigid-Flex Solutions
Microwave & RF, Metal Core, IC Substrate Expertise
Blind/Buried Vias, Micro Vias, Any-Layer HDI Technology
Via-In-Pad, Conductive & Non-Conductive Options
Precision Impedance Control, Back Drilling, Heavy Copper (20 oz)
FR4, High-Speed, High-Frequency, Ceramic, and PTFE Materials”
Understanding FR4 PCBs
In the realm of PCB manufacturing, FR-4 has emerged as a highly versatile material choice. FR-4, an abbreviation for Flame Retardant 4, is an epoxy-based laminate that has become a staple in the industry for its reliability as a PCB substrate. The FR-4 PCB is constructed from a woven glass fabric that is impregnated with a flame-retardant epoxy resin binder, offering robust mechanical strength and safety. The “4” in FR-4 indicates its grade of flame retardancy, signifying its compliance with rigorous safety standards across a broad range of applications.
For top-tier PCB manufacturing, consider LEAPPCB, where the quality and precision of FR-4 materials are expertly utilized to meet your specific requirements.
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Why Choose LEAPPCB as Your FR4 PCBs Partner?
Unmatched Capabilities
LEAPPCB specializes in providing a comprehensive range of rigid PCB solutions, accommodating various materials, layer counts, copper thicknesses, surface finishes, and technologies. Whether you require a straightforward one-layer PCB or a complex 100-layer HDI PCB with intricate vias and fine lines, we have the expertise to fulfill all your needs.
Competitive Pricing
We offer competitive pricing with flexible options tailored to your requirements. Share your technical specifications with us, and we will promptly provide you with a detailed quotation.
Superior Quality
Quality is at the heart of everything we do at LEAPPCB. Our commitment to delivering high-quality rigid PCBs is unwavering, driven by a zero-defect mindset and a culture of continuous improvement. Our production processes adhere to stringent quality management standards, including ISO9001, ISO13485, and TS16949.
Exceptional Customer Service
At LEAPPCB, we believe that open communication and collaboration are the keys to a successful partnership. We treat our customers as partners, aligning our goals with yours to ensure your success. We prioritize your needs and requests, delivering on our commitments every time.
Fast and Reliable Delivery
We are known for our reliability in meeting delivery deadlines. LEAPPCB offers fast turnaround times and expedited options to ensure your projects stay on track. Our adherence to delivery commitments is a testament to our dedication to your success.
Choose LEAPPCB for your rigid PCB needs and experience unparalleled service, quality, and expertise. Contact us today to discuss your project requirements!
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Leap Electronic is your trusted partner and one-stop shop for PCB fabrication, component sourcing, PCB assembly, and electronic manufacturing. With over 16 years of expertise, we proudly serve over 1000 customers worldwide, delivering top-quality PCBs at competitive prices. Our ISO9001:2015 certification and UL listing ensure that all our products meet the highest industry standards. Every PCB is 100% E-tested and inspected using AOI and X-RAY, guaranteeing unparalleled reliability and performance.
Don’t wait – get an instant quote from our sales team today and experience the Leap Electronic difference. We’ll handle the rest!
Everything You Need to Know About FR4 PCBs
An FR-4 PCB is a printed circuit board constructed using FR-4 material, a glass-reinforced epoxy laminate that meets the stringent UL 94V-0 flammability rating, making it an essential component in various electronic applications.
FR-4 is the most commonly used PCB material due to its excellent properties:
- Compliance with UL 94V-0 flammability standards.
- High reliability in electronic devices.
- Versatile processing capabilities, supporting production from 1 to 100 layers.
- Cost-effectiveness, making FR-4 circuit boards widely used across diverse industries.
The TG (glass transition temperature) indicates the temperature at which the material shifts from a solid to a more pliable state. Standard FR-4 materials typically have a TG value between 130°C and 140°C. However, higher TG options, such as FR-4 TG150°C, TG170°C, TG180°C, and beyond TG200°C, are also available, all meeting UL 94V-0 standards.
The standard thickness for an FR-4 PCB is 1.6 mm, but they can be produced in thicknesses ranging from 0.1 mm to 10.0 mm to suit various application needs.
There are no specific requirements for solder type when assembling components on an FR-4 PCB. Commonly, a lead-free alloy comprising 96.5% tin, 3% silver, and 0.5% copper is used.
- Copper Layers: Single-sided FR-4 PCBs have copper foil on one side only, while double-sided PCBs have copper on both sides.
- Component Mounting: Single-sided boards typically have solder joints on one side, with components on the opposite side. In contrast, double-sided boards can be soldered on both sides.
- Circuit Complexity: Single-sided PCBs have one layer of copper trace, while double-sided PCBs allow for routing on both sides, interconnected by plated vias, making them ideal for more complex circuits.
- Cost: Double-sided FR-4 PCBs tend to be more expensive than single-sided ones due to their enhanced functionality.
FR-4 PCBs are employed in a wide range of industries, including automation, industrial control, telecommunications, IoT, robotics, test and measurement, medical devices, safety and security systems, automotive, aerospace, and LED lighting. Essentially, FR-4 PCBs are a fundamental component in nearly all electronic devices.
- Ensure all operators are well-trained and familiar with standard operating procedures.
- Regular maintenance and inspection of machinery and equipment are essential.
- Implement measures to mitigate dust, noise, corrosive substances, and exhaust gases.
- Equip workers with appropriate personal protective equipment, such as goggles, acid-resistant gloves, aprons, masks, and earplugs, depending on the environment.
Virtually all types of electronic components can be mounted on an FR-4 PCB. The selection of components depends on the specific requirements of the customer and the characteristics of the electronic product.
FR-4 PCBs offer numerous benefits:
- Versatility and affordability.
- Excellent electrical performance.
- Compliance with UL94V-0 flammability standards.
- High structural stability.
- Durability and strong mechanical properties.
- UV blocking and AOI compatibility.
- Lead-free solder compatibility.
- Cost-effectiveness, making FR-4 the most widely used material in PCB manufacturing.
Typically, FR-4 PCBs can operate within a temperature range of 90°C to 110°C. However, advanced and reinforced FR-4 materials can handle temperatures up to 150°C.
FR-4 PCBs are available in various thicknesses, including 0.3mm, 0.4mm, 0.5mm, 0.6mm, 0.8mm, 1.0mm, 1.2mm, 1.5mm, 1.6mm, 1.8mm, and 2.0mm.
Lead times for FR-4 PCBs typically range from 1 to 3 weeks, depending on the order:
- Quick-turn services can take 1-5 days.
- Prototype and small series production usually take 1-2 weeks.
- Mass production can require 2-4 weeks. The lead time can vary based on the specific materials and order quantity. Please contact LEAPPCB’s sales team for detailed pricing and lead time information.
At LEAPPCB, there is no minimum order quantity for FR-4 PCBs. Regardless of the order size, we are committed to delivering high-quality products and exceptional customer service.
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